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How to cut plywood: 5 steps to professionally cut plywood

5 steps to professionally cut plywood

Many people search for information on how to cut plywood, as it is a versatile material that can be used for various applications and sometimes, people want to design it as different home decorative accessories.. However, plywood is strong and it has some keys to cut it in proper ways that you should follow to do it right . Proper cut plywood not only helps to extend the life of the plywood but also reduces the risk of rot and ensures that it maintains its aesthetics for a longer period of time. There are several cutting options available, and VINAWOOD will discuss how to cut plywood for outdoor use and various techniques that you can use to protect your plywood project in this article. Join us to know more useful tips.

5 steps to cut plywood in professional way

If you want to know how to cut plywood. Before you start rearranging the furniture in your room, make sure you have everything you need:

  • Right saw
  • Right kind of blade
  • Sawhorse to keep the sheet steady as you cut.
  • A pencil to mark your cutting line
  • A ruler to draw the cutting line and measure the correct point
  • Clamps

Selecting the appropriate saw

To choose the right saw for cutting plywood, consider the project requirements and opt for a versatile tool that suits your needs.

For each project, it needs a different kind of saw for cutting plywood. You should consider its requirements and choose a versatile tool that suits your needs. When it comes to cutting plywood, if you want a saw that can handle the work efficiently and effectively, you should choose a circular saw, which is known for the most popular items used for cutting plywood. It is lightweight and portable, making it easy to control. Before cutting your plywood, adjust your saw blade to the right depth. If your blade is set too deep, you’ll be dragging a lot of excess blade through the sheet. If you have your blade set too shallow, you run the risk of not cutting all the way through the sheet.You want your saw to be about .25 inches (0.6 cm) below the sheet. If you’re cutting a sheet of plywood that is .75 inches (1.9 cm) thick, set your blade to 1 inch (2.5 cm) deep.

The saw that you use in cutting plywood
The saw that you use in cutting plywood

Another option is a jigsaw, which is great for making curved cuts or intricate designs. It allows for more flexibility and precision.

Ultimately, the choice depends on the specific needs of your project. So, take the time to evaluate your requirements and choose a saw that will help you achieve the desired results.

Measuring and marking the plywood

Before cutting it, you should set it up to make it easier and have higher correction.

1.It’s important that you support the sheet on both sides of the cut

  • A few long 2x4s laid across two sawhorses will keep the sheet steady as you cut. Keep the 2x4s handy just for this task, as you’ll be cutting into the tops of them with your circular saw.
  • If you don’t have access to 2x4s or sawhorses, you can use a piece of rigid foam insulation instead. Lay the foam on the ground, and lay the sheet of plywood on top. Make sure the wood doesn’t slide around on top of the foam board.
  • If you use the foam board method, you can crawl across the board as you cut, and you don’t have to worry about the board snapping off at the end of the cut.

> Read more: laminate flooring, hardwood flooring, baltic birch plywood, maple plywood, ACX plywood, BBOES plywood

Measuring and marking the plywood
Measuring and marking the plywood
  1. When using a circular saw, place your plywood on the cutting surface with the good face down. The teeth of the blade enter the sheet from underneath, and exit at the top. When the teeth exit, they may cause some chipping. Placing the sheet with the good face down will ensure a smooth surface.
  2. Mark your cutting line. Use a straight edge to mark your line. Measure carefully and make sure you have the cutting line square with the edge of your plywood.
  • For a smoother cut, score your line. Use a utility knife to score your line before you cut. You may have to run your knife over the line a few times to get it to score completely.
  • A good rule to follow is “measure twice, cut once.” If you cut the wood wrong, you can’t do much to fix it other than start over with a new piece of wood.

> Discover more: furniture grade plywood, plywood underlayment, shuttering plywood, concrete forming plywood

Mark your cutting line
Mark your cutting line

Creating a cutting guide

Find a piece of plywood that still has its factory edge and attach it to your cutting surface using clamps.

  • Take into consideration the width of the saw’s base plate, or shoe. Adjust your guide so that the shoe fits firmly against the guide, and the blade is in line with your cut mark.
  • If you are planning on cutting a lot of plywood, you might consider investing in a saw guide that attaches to your circular saw. Look online or in your local hardware store to find one that suits your needs.

Performing the initial cut

Line your saw up with your guide, and make sure the blade is over your cut mark. Turn your saw on, and run the shoe of the saw along your guide. Take care to make your cut as straight as possible.

  • Using a saw is dangerous. Wear safety goggles at all times, and keep your fingers clear of the blade.
  • Watch out for the power cord as you cut. Keep your work area clean.

Completing the cut smoothly and accurately

To achieve a smooth and accurate cut, maintain a steady hand while guiding the saw along the cutting line. This is crucial in ensuring that the plywood doesn’t splinter or chip, resulting in a jagged edge.

As you reach the end of the cut, be sure to support the piece of plywood to prevent it from falling and causing any damage.
Take your time and apply gentle pressure to the saw, allowing the blade to smoothly glide through the wood. Take your time with the process, as rushing can lead to mistakes and an uneven cut.
> Read more: plywood sizes, 3/4 plywood, 4×8 plywood, 1/2 plywood, 5/8 plywood, 1/4 plywood

Completing the cut smoothly and accurately
Completing the cut smoothly and accurately

More cutting tips


To prevent splintering, use a fine-toothed saw, apply masking tape along the cut line, and cut with the finished side facing down.


Achieve straight cuts by clamping a straight edge or guide along the cutting line, ensuring a precise path for your saw.


Opt for a fine-toothed blade, secure the plywood, and guide the jigsaw steadily along the cut line for accurate and controlled results.
> Read more: laminate flooring, hardwood flooring, baltic birch plywood, maple plywood, ACX plywood, BBOES plywood


Concluding the process of cutting plywood correctly not only completes your project but also ensures safety and product quality. By following these five professional steps “How to cut plywood” —preparing tools, measuring and marking, precise cutting, checking and adjusting, and preserving—you will be able to handle plywood with ease and efficiency. Remember, patience and attention to detail are key to achieving the best results.

VINAWOOD – Vietnam Plywood Supplier & Manufacturer

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